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Aircraft Tube Bending Methods, Techniques and Tooling

2022-05-04
CURRENT
AIR5378A
This SAE Aerospace Information Report (AIR) is intended to assist tube bending facilities dedicated to aerospace/aircraft applications. It describes in part the principles, methods, tool selection, and tool set-up requirements to achieve tube bends with aircraft quality.
Journal Article

Temperature and Consumed Energy Predictions for Air-Cooled Interior Permanent Magnet Motors Driving Aviation Fans—Part 1: Mathematical Analytical Solutions for Incompressible Air Cases

2022-04-13
Abstract The increase in worldwide awareness of environmental issues has necessitated the air transport industry to drastically reduce carbon dioxide emissions. To meet this goal, one solution is the electrification of aircraft propulsion systems. In particular, single-aisle aircraft with partial turboelectric propulsion with approximately 150 passenger seats in the 2030s are the focus. To develop a single-aisle aircraft with partial turboelectric propulsion, an air-cooled interior permanent magnet (IPM) motor with an output of 2 MW is desired. In this article, mathematical system equations that describe heat transfer inside the target air-cooled IPM motor are formulated, and their mathematical analytical solutions are obtained.
Standard

Peening Media Glass Shot

2022-03-09
CURRENT
AMS2431/6D
This specification, in conjunction with the general requirements covered in AMS2431 establishes the requirements for glass shot to be used for peening of metal parts.
Magazine

Aerospace & Defense Technology: February 2022

2022-02-01
What system Designers Should Know About MOSA Standards Microtube Technology A Catalyst for Next-Gen Aerospace Thermal Control Space Industry Test Challenges Advancing Metrology at Mach Speed Drone Mounted Inspection Breaks Barriers for F-35 RF Technology Helps Connect Avionics Systems Using Open-Cavity Plastic Packages in Avionics Applications Electronic Prognostics - A Case Study Using Global Positioning System (GPS) Prognostic health management (PHM) of electronic systems presents challenges traditionally viewed as either insurmountable or not worth the cost of pursuit, but recent changes in weapons platform acquisition and support requirements has spurred renewed interest in electronics PHM, revealing possible applications, accessible data sources, and previously unexplored predictive techniques.
Article

Advanced simulation using the digital twin to achieve electromagnetic compatibility and electrification management in a modern UAS

2022-01-13
The aerospace industry is facing immense challenges due to increased design complexity and higher levels of integration, particularly in the electrification of aircraft. These challenges can easily impact program cost and product time to market. System electrification and electromagnetic compatibility (EMC) have become critical issues today. In the context of 3D electromagnetics, EMC electromagnetic compatibility ensures the original equipment manufacturer (OEM) that radiated emissions from various electronic devices, such as avionics or the entire aircraft for that matter, do not interfere with other electronic products onboard the aircraft.
Standard

Defining and Measuring Factors Affecting Helicopter Turbine Engine Power Available

2021-10-01
CURRENT
ARP1702B
This SAE Aerospace Recommended Practice (ARP) identifies and defines a method of measuring those factors affecting installed power available for helicopter powerplants. These factors are installation losses, accessory power extraction, and operational effects. Accurate determination of these factors is vital in the calculation of helicopter performance as described in the RFM. It is intended that the methods presented herein prescribe and define each factor as well as an approach to measuring said factor. Only basic installations of turboshaft engines in helicopters are considered. Although the methods described may apply in principle to other configurations that lead to more complex installation losses, such as an inlet particle separator, inlet barrier filter (with or without a bypass system), or infrared suppressor, specialized or individual techniques may be required in these cases for the determination and definition of engine installation losses.
Technical Paper

Aero Drag Improvement Study on Large Commercial Vehicles Using CFD Lead Approach

2021-09-22
2021-26-0424
Nowadays, E- commerce and logistics business model is booming in India with road transport as a major mode of delivery system using containers. As competition in such business are on rise, different ways of improving profit margins are being continuously evolved. One such scenario is to look at reducing transportation cost while reducing fuel consumption. Traditionally, aero dynamics of commercial vehicles have never been in focus during their product development although literature shows major part of total fuel energy is consumed in overcoming aerodynamic drag at and above 60 kmph in case of large commercial vehicle. Hence improving vehicle exterior aerodynamic performance gives opportunity to reduce fuel consumption and thereby business profitability. Also byproduct of this improvement is reduced emissions and meeting regulatory requirements.
Technical Paper

Design of a Novel 2-Stroke SI Engine for Hybrid Light Aircraft

2021-09-21
2021-01-1179
The trend of powertrain electrification is quickly spreading from the automotive field into many other sectors. For ultra-light aircraft, needing a total installed propulsion power up to 150 kW, the combination of a specifically developed internal combustion engine (ICE) integrated with a state-of-the-art electric system (electric motor, inverter and battery) appears particularly promising. The dimensions and weight of ICE can be strongly reduced (downsizing), so that it can operate at higher efficiency at typical cruise conditions; a large power reserve is available for emergency maneuvers; in comparison to a full electric airplane, the hybrid powertrain makes possible to fly at zero emissions for a much longer time, or with a much heavier payload. On the other hand, the packaging of a hybrid powertrain into existing aircraft requires a specific design of the thermal engine, that must be light, compact, highly reliable and fuel efficient.
Technical Paper

Numerical Analysis of Electrically Assisted Turbocharger Application on Hybrid Vehicle

2021-09-16
2021-01-5090
Despite the continuous efficiency increase, traditional vehicles still dissipate large amounts of energy. While actual hybrid powertrains allow to recover kinetic energy during the braking phases, exhaust gas energy can be recovered through the electric turbo compound (ETC). A turbocharger (TC) match with an electric machine (EM) appears to be the best solution for passenger cars since it also permits turbo lag reduction with restricted system complexity increase. The goal of this paper is to investigate the TC electrification impact on fuel consumption, considering transient behavior during a whole drive cycle simulation. This is obtained coupling a detailed one-dimensional (1-D) engine model with vehicle dynamics and signal processing by means of sole GT-Suite software. A baseline engine refers to a 1.3 L, SI, 3-cylinder turbocharged engine while a class C vehicle is modelled.
Standard

Automated Brush Deburring

2021-08-09
CURRENT
ARP1925B
This recommended practice establishes a procedure for the application of long string abrasive monofilaments to machined aircraft structures for the purpose of removing burrs produced during the machining operations. This procedure is typically applicable to aluminum, titanium, and steel, but usage is not limited to such applications.
Standard

Airborne Chemicals in Aircraft Cabins

2021-06-22
CURRENT
AIR4766/2A
This SAE Aerospace Information Report (AIR) provides information on aircraft cabin air quality, including: Origins of chemical airborne contaminants during routine operating and failure conditions. Exposure control measures, including design, maintenance, and worker training/education. This AIR does not deal with airflow requirements.
Journal Article

Helicopter Turboshaft Engine Database as a Conceptual Design Tool

2021-06-14
Abstract Many interconnected parameters are involved in the helicopter turboshaft engine’s design, implying numerous limitations on the design process. These parameters include the key parameters such as weight, dimensions, power, specific fuel consumption, combustion temperature, air mass flow rate, and compressor pressure ratio, all of which correlate with one another and collectively affect the engine’s design process and consequently the helicopter. The first step in any design process is the conceptual design stage, where using an initial guess, an iterative parameter estimation runs until convergence. For the initial guess, a database is required, and for estimation, knowledge of the relationships between different parameters is mandatory.
Standard

Procedure for the Continuous Sampling and Measurement of Non-Volatile Particulate Matter Emissions from Aircraft Turbine Engines

2021-05-19
CURRENT
ARP6320A
This SAE Aerospace Recommended Practice (ARP) describes recommended sampling conditions, instrumentation, and procedures for the measurement of non-volatile particle number and mass concentrations from the exhaust of aircraft gas turbine engines. Procedures are included to estimate sampling system loss performance. This ARP is not intended for in-flight testing, nor does it apply to engines operating in the afterburning mode. This ARP is intended as a guide toward standard practice and is subject to change to keep pace with experience and technical advances.
Journal Article

ERRATUM

2021-04-30
The paper was originally published with the incorrect author reference in the citation. The correct citation should appear as follows: Murrieta-Mendoza, A., Botez, R., Ruiz, H., and Kessaci, S., “Particle Swarm Optimization with Required Time of Arrival Constraint for Aircraft Trajectory,” SAE Int. J. Aerosp. 13(2):269-291, 2020, doi:10.4271/01-13-02-0020.
Standard

Aircraft Noise Level Reduction Measurement of Building Façades

2021-04-14
CURRENT
ARP6973
This Aerospace Recommended Practice (ARP) provides two methods for measuring the aircraft noise level reduction of building façades. Airports and their consultants can use either of the methods presented in this ARP to determine the eligibility of structures exposed to aircraft noise to participate in an FAA-funded Airport Noise Mitigation Project, to determine the treatments required to meet project objectives, and to verify that such objectives are satisfied.
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